air compressor preventive maintenance checklist pdf

TANK DRAIN VALVE: Drain valve is located at bottom of tank. Auto Air Of Virginia Expert Auto Repair Maintenance. Failure to do this may result in injury or equipment damage. how to care for lawn and garden tools diy. Use type and grade oil as specified. Installation Operation And Maintenance Manual. In addition, workers can record equipment information and deterioration so they know to replace or repair worn parts before they cause system failure. CENTRAL NEGROS ELECTRIC COOPERATIVE INC. Construction Waste Management Database WBDG Whole. Rotary Screw Compressor Maintenance Guide Last updated on: February 26th, 2020 at: 03:28 pm. WEEKLY MAINTENANCE 2. The V-belts must be tight enough to transmit the necessary power to the "What are the keys to maintaining an efficient compressed air system? Check oil level of both compressor and engine if so equipped. : Date Hours Oil Temp. Key #3:  ASSESSING YOUR EQUIPMENT: When to maintain and when to replace. Aircraft Maintenance EPR Bullets. It helps engineers and safety officers conduct daily, weekly, monthly, or yearly compressor preventive maintenance to ensure the efficient operation of air compressors. Of all the different types of air compressors on the market, rotary screw models are generally simple in design and relatively easy to maintain through many years of service life. Check V-belts for tightness. Check the … -Decreases the cost of having to replace equipment as often. www careers tatasteelindia com Tata Steel Ltd Recruitment 2013. Before carrying out any maintenance or repair: 1. Clean dust and foreign matter from cylinder head, motor, fan blade, air lines, intercooler and tank. Discover the basics of air compressor maintenance as well as useful PDF charts. c. Check the manufacturer’s specifications for correct belt tension. Air compressors require service and care in order to remain in pristine condition. 5. Data trending is the recording of basic operation parameters including pressures, temperatures, and electrical data. Maintenance, Service & Inspection of Air Receivers & Compressors Lifting and Handling Services is an independent Test House, carrying out statutory inspection and certification of materials handling and safety equipment, see enclosed listing. Minor gasket leaks can be repaired with silicone caulk. Maintenance checklist is a simple form that gives you the important items need to be checked and the time schedule for the maintenance of every item. Oil Filter Air Filter Air/Oil Sep. Lubricant Maintenance Notes Initials Part No. Stop the compressor, switch off the voltage and open the isolating switch. District Energy St. Paul . For more information on Compressed Air systems download CTV017 - Compressed air technology overview from the Carbon Trust website. Valve gaskets should be replaced each time valves are removed from pump. e. Tighten mounting hardware to secure motor on base. �� �Z��G@b�@��+�� l@��D��q[ ' Q�����d100���i�0 ��5 For example, a slowly increasing temperature indicates a variety of maintenance requirements including cooler core cleaning, overloading of system and possible mechanical problems. 15 1 form can be used as computer spreadsheet. maintenance, you may be exposed to voltage sources, compressed air, hot surfaces or moving parts. Air Compressor Maintenance Log Make: Model: Serial No. 1. If equipment fails, what is the impact on production or safety. Using air compressor maintenance checklists, engineers and safety officers conduct air compressor preventive maintenance on a daily, weekly, monthly, and yearly basis to ensure the reliable and optimum operation of air compressors. 1000 0 obj <>stream The primary goal of maintenance is to avoid or reduce the consequences of failure of your compressed air equipment. The following is a list of common tasks that most manufacturers recommend for certain equipment. Air compressor maintenance checklist is used for the routine preventive inspection of air compressors. CAUTION: If belts are too tight, overload will be put on motor and motor bearings. bacaan ayat 3 qul rumi ayat untuk sahabat yang sedih ayat tentang allah tidak akan merubah suatu kaum b tech final year project report sample aktu bacaan ayat suci alquran surah albaqarah baca duduk antara 2 sujud ayat untuk diri sendiri twitter bacaan ayat suci al quran. Maintenance checks Complete Y/N Action / Comment Compressor (pictured) 1. Subscribe Today to receive Compressed Air Answers & Tips - valuable free information for folks who work with compressed air systems. Preventive Maintenance Cleveland … The ideal preventive maintenance program would prevent all equipment failure before it occurs. BASIC PREVENTIVE MAINTENANCE CHECK LIST FOR RECIPROCATING (PISTON) AIR COMPRESSORS: Before performing any maintenance function on your rotary screw compressor, switch main disconnect switch to "off" … Close the air outlet valve (2-Figs. 2. Your operators should review the equipment information and keep it handy for future reference. Before performing any maintenance or repair, always disconnect (“Lock Out” / “Tag Out”) the main . Have a lubrication regime Your lubrication regime should … If you purchased used equipment and don’t have the manuals, contact your equipment distributor for a copy. -What is the age & history of your equipment. The best reply would have to be -- Preventive Maintenance. Part No. For maximum benefit, this manual should be used in conjunction with equipment manufacturers' manuals, parts lists and drawings. If the data is never reviewed then the benefit is lost. Not to mention that unscheduled shut-downs can be extended if the correct equipment parts or repair technicians are not readily available. Apply pressure with belt tension checker to one belt at midpoint span. In case of conflict, manufacturers' recommendations on use, care, operations, adjustment and repair … As an owner of state-of-the-art compressed air equipment, you expect nothing less. It is adjusted to start and stop compressor at the proper pressure for the unit on which it is installed. START TIME: END TIME: . Adjust if necessary. Tighten nuts and cap-screws as required. Preventative Maintenance Checklist for Air Compressor Scheduled preventive maintenance and inspection are essential for continued optimum performance and long service life of the compressor and its components. or fix any problems found during Preventive Maintenance. Neglecting such steps, however, could result in costly repair bills down the line. Preventive Maintenance Strategies for Compressed Air System A brewery neglected to perform routine maintenance on its compressed air system for years. Stop, Look & Listen for any unusual noise, failure to compress, overheating, vibrations or belt slippage and correct before damage of a serious nature develops. %PDF-1.6 %���� -Every piece of compressed air equipment should come with a set of MAINTENANCE INSTRUCTIONS and some type of operations& parts manual. Rotary Screw Air Compressor Maintenance Guide. Preventive Maintenance Checklist For Air Compressor November 30, 2018 Get link; Facebook; Twitter; Pinterest; Email; Other Apps; In some cases the lifetime energy costs of running an air compressor can be 20 times the initial purchase price. borang kenaikan pangkat dg44 borang inventori contoh rekod keluar masuk barang borang kebenaran keluar pejabat kkm borang cuti tanpa gaji kkm borang kaji selidik kepuasan pelanggan kontrak perkhidmatan bekalan makanan bermasak borang cuti tanpa rekod borang cuti rehat khas guru 2018 borang cuti bersalin awal jpa. Loosen mounting hardware which secures motor to base. >>Download Free Service Record / Maintenance Check List for Reciprocating Compressors. Discover useful PDF charts and learn about the basics of air compressor maintenance below. Checking Compressor Pump Oil Level. Check and clean compressor valves, replace gasket valve asssembly when worn or damaged. preventive maintenance checklist air compressor index list gmc motorhome information. If it should pop, it will be necessary to drain all the air out of the tank in order to reseat properly. 1.5/1.6) and open the manual drain valve: valve (1- Do not readjust. h�bbd``b`��@�i�k$�� ��@�� Key #2:  CORRECTIVE MAINTENANCE compressor. After cleaning exceptional care must be taken that all parts are replaced in exactly the same position and all joints must be tight or the compressor will not function properly. Air Compressor Preventive Maintenance Checks. BASIC PREVENTIVE MAINTENANCE CHECK LIST FOR Unless your air compressor is an oil free compressor, do not operate without lubricant or with inadequate lubricant. Small Business Handbook Occupational Safety and Health. Be sure all air pressure in unit is relieved. 974 0 obj <> endobj Part No. Air compressor maintenance is the routine preventive inspection of air compressors used in different industries. When you purchase a new air compressor in San Jose , you can expect your equipment to provide you with terrific performance for many years and projects to come.To preserve the quality and performance of your new compressor, you will need to provide your unit with routine maintenance. 994 0 obj <>/Filter/FlateDecode/ID[<725517E1FFF400D03B4C5999677B6D96>]/Index[974 27]/Info 973 0 R/Length 98/Prev 1265271/Root 975 0 R/Size 1001/Type/XRef/W[1 2 1]>>stream Never wash elements in fuel oil, gasoline or flammable solvent. %%EOF Adjust the V-belts as follows: Compressors can be divided into seven sub-assemblies; Pump or Airend, Motor, Drive Train, Lubricants, Controllers, Coolers, and Filters. Key #4:  KNOWING YOUR EQUIPMENT WHAT IT NEEDS: ", Answer: 4. Preventive Maintenance Plan The Optimal Maintenance Solution A Preventive Maintenance Plan offers on-time servicing by factory-trained Atlas Copco technicians, combined with the unrivalled quality of our genuine parts. Change crankcase oil. Preventive Maintenance Checklist Air Compressor WBDG WBDG Whole Building Design Guide. PRESSURE RELIEF VALVE: The pressure relief valve is an automatic pop valve. Champion® is a registered trademark and trade name of Gardner Denver. When all valves are replaced, perform a timed pump-up test and check to see that it meets factory specifications. 0 In some operations, down-time can cost hundreds, even thousands of dollars an hour. 1. power source from the compressor, bleed off all air pressure and allow the unit to cool. >>Download Free Service Record / Maintenance Check List for Rotary Screw Compressors.. BENDIX TU FLO 501 AIR COMPRESSOR MANUAL Pdf Download. RECIPROCATING (PISTON) AIR COMPRESSORS: Before performing any maintenance function, switch main disconnect switch to "off" position to assure no power is entering unit. A Preventive Maintenance Checklist—Grainger Industrial Supply. Turn off power supply. Predictive maintenance extends present capabilities by employing new monitoring tools to gather accurate knowledge of machinery conditions without disrupting normal production operations. Preventive Maintenance will help your equipment last longer, run better, and save you loads of money in the long haul. Each valve is properly adjusted for the maximum pressure permitted by tank specifications and working pressure of the unit on which it is installed. This is not a factory site. >>Useful Compressed Air Conversion Tables, >>Compressor Pump-Up Time Chart Central Air Conditioning Maintenance Checklist Mycoffeepot Org . WARNING:Do not exceed 15 PSIG nozzle pressure when cleaning element parts with compressed air. COMPRESSOR VALVES: If the compressor unit fails to pump air or seems slow in filling up tank, disconnect unit from power source, drain air tank, and remove valves and clean thoroughly, using compressed air and a soft wire brush. Key #1: PREVENTIVE MAINTENANCE      (go to the PM Checklist). How many times has this equipment failed in the past? Given the cumulative nature of performance issues, all companies need to implement an air compressor maintenance schedule. While the life cycle of any industrial air compressor typically exceeds ten years, proper maintenance is crucial to maintain performance and efficiency. "What is the key to maintaining an efficient compressed air system?" When the gaskets or seals on your doors are ripped or loose, air can escape, which is another reason why your unit might be overworked and your electric bill on the rise. HVAC Checklist Long Form. -How critical is your compressed air equipment? Predictive maintenance provides the capability to pinpoint deviations in equipment operating profiles and recognize impending equipment failures. maintain the car yourself a service checklist team bhp. -Records operational data that can help you troubleshoot an emerging problem (called "Data Trending") FOREWORD This publication provides information on the maintenance and operation of air compressor plants. Preventive Maintenance Checklist 1 . What is it and why it is important? Is there any additional maintenance needed? >>Free Compressor Service Record Charts you can Print & Use, Ask a Question: Preventive Maintenance Checklist . desired position. Most compressors need preventive maintenance on various system parts at intervals that range from daily to annually. As a result, two of its centrifugal compressors, whose impellers had been rubbing against their shrouds, were unable to deliver the volume of air they were rated for and one of those units had burned up several motors during its lifetime. Do not open drain valve if tank pressure exceeds 25 PSIG. b. Preventive Maintenance Checklist Air Compressor Preventive Maintenance Checklist BUILDINGS. Copyright © McGuire Air Compressors, Inc Graham, NC a. 1. Valve gaskets should be replaced each time valves are serviced. Do not readjust. h�b```b``�e`e``�fd@ A�+G�@��WD� {�8�rW00v1��������щ�ei�4m .�kz� 0�5�(00�*4�c�b��l�p�a—�;��S�™-����A�AĄ=�cnx?���������\�e��r�V]��H@����d���1���&H�*L���|���]�ǫs0��N`yŴ�1��U��Qg��ΊK�kty�7�=����8AX�K�����Q�7�\��!�a�� ���g��fX~���ũ�����A�S�6(�\Ԙ��#"$z�K�.�!�o��d>ftЮP 1�c��������t�P�s�s�s(%f,S�KJ F3�` ���\A� eDŽ &F�D&FAp���✁M@ ��i�F 0 >19�B@,Jߌx�׈d��8�V����������b�*m��-��l��A(� �(sW1p��2`���6Y=�z��*�X����c�.A'��M���Y�x��?��g�y�]c�m���y*�.�b�:X\���&�0���o{1��r!.����\/l��-��9���|�� ���1ڮ?�8(x�ؤ٥`&s�'�����0y����e��?���9�A�W"�` �|g� This line of thinking says regularly scheduled downtime for maintenance costs more than operating the equipment until repair is absolutely necessary...or until the equipment breaks. There are many misconceptions about preventive maintenance...one being that it costs too much. Preventive Maintenance Plan, the optimal maintenance solution 759.2 kB, PDF Enjoy five years of risk-free operation with Extended Warranty+ 762.9 kB, PDF There is always a plan that will fit your needs Equipment histories will prove that most failures occur during infancy (newly installed or recently overhauled) and old-age (self-explanatory). ", *Source: from Federal Standard 1037C and from MIL-STD-188 and from the Department of Defense Dictionary of Military and Associated Terms. 3. - Follow the maintenance guidelines for your equipment. Corrective maintenance, usually called "repair", is conducted to get equipment working again Add quality air compressor lubricant as required. 3. Preventive maintenance activities include partial or complete overhauls at specified periods, oil changes, lubrication and so on. 2. "Lock Out" or "Tag Out" all sources of power. After all, certain preventive steps are easy to learn and only take a few minutes to complete. Material … Preventative Maintenance for Heating, Cooling and Refrigeration Systems . Commercial Refrigeration Maintenance Tips – Northeast Cooling. Slide motor within slots of base plate to Remove and clean intake air filters After all prevention is better than a cure! endstream endobj startxref Discover useful PDF charts and learn about the basics of air compressor maintenance below. Preventive maintenance is the solution to keeping your compressed air system in top condition. central negros electric cooperative inc. auto air of virginia expert auto repair maintenance. >>Air Flow through Orifices - Guage Pressure in Receiver- Pounds Atlas Copco Air Compressor Preventive Maintenance Checklist Pdf. Here are several factors to consider when assessing your compressed air equipment: -- material safety data sheets msds taylor air center. Preventative maintenance is a planned activity to clean, inspect, and test heating, cooling, and refrigeration equipment to ensure they run efficiently, reliably, and have a long service life. 3. To determine how valuable regular air compressor PM is to you and your business... you need to know what your "down-time" is worth. Another regularly performed task on your refrigeration preventative maintenance checklist should be air leak inspections. "How effective is your PM program?" THE VALUE OF PREVENTIVE MAINTENANCE: compressors@mcguire.biz. If belts slip or squeak, see V-belt maintenance in preceding section. WHAT IS PREVENTIVE MAINTENANCE? f. Re-install guard and secure with bolts. -Improves system reliability and helps keep equipment working and/or extend the life of the equipment. Oil-Less MTO II Industrial Simplex Compressors, Oil-Less MTO II Industrial Duplex Compressors, Troubleshooting your compressed air system, Electrical Specifications for Champion Compressors, The most used, most needed and most valuable Compressed Air Formulas, How to Install & Adjust an Air Pressure Switch. BENEFITS OF PREVENTIVE MAINTENANCE: endstream endobj 975 0 obj <><><>]/ON[996 0 R]/Order[]/RBGroups[]>>/OCGs[996 0 R]>>/Outlines 913 0 R/Pages 946 0 R/Type/Catalog>> endobj 976 0 obj <>/ProcSet[/PDF/Text/ImageB]/XObject<>>>/Rotate 0/Thumb 758 0 R/Type/Page>> endobj 977 0 obj <>stream Air Compressor Maintenance Checklist Pdf. Air Compressor Maintenance Checklist - Free download as Word Doc (.doc / .docx), PDF File (.pdf), Text File (.txt) or read online for free. PM is designed to preserve and restore equipment reliability by replacing worn components before they actually fail. bendix tu flo 750 compressor manual pdf download. for maintenance and operation of air compressor plants. Preventative Maintenance for your Compressor – Tips from A - 4.4.14 start the air compressor and check the amperage of the motor. >>Air Flow Pressure Drop Chart through Schedule 40 Pipe Part No. 2. -Do you need newer technology on your equipment? Remove bolts and guard to access compressor drive. d. Check the alignment of pulleys. An Figure 2. A preventive maintenance program is a way to increase the likelihood that all mechanical equipment is operating efficiently and using energy wisely. If regular Preventive Maintenance can help reduce unexpected downtime that results in loss of production, time and materials or the ruining of an expensive plant process--then it is well worth the investment. Do not open drain valve if tank pressure exceeds 25 PSIG. FREE COMPRESSOR RELATED CHARTS- PDF DOWNLOADS: Air-Cooled Reciprocating Compressor. Assessing the answers to these questions will help you determine when your older equipment needs fixing or replacing. EVERY 90 DAYS OR 500 HOURS MAINTENANCE McGuire Air Compressors, Inc. is an Authorized Champion®  Air Compressor Distributor. Daily: Perform the following steps every day, or after every eight hours of use. BELTS: Drive belts must be kept tight enough to prevent slipping. Make sure someone is looking at this data on a regular basis. If Yes, is it urgent? Personal injuries can occur. Pull ring on all pressure relief valves to assure proper operation. Check entire system for air leakage around fittings, connections, and gaskets, using an ultrasonic leak detector or using soap solution and brush. 1. Maintenance checklist - Compressed Air Carry out the maintenance checks below on your compressor and compressed air system. Another example might include slowly decreasing pressure, indicating increased system flow requirements, reduced compressor performance or increased system leakage. Serious injury could result. The answer is: "If your PM program isn't finding problems, it isn't effective.". Maintenance, including tests, measurements, adjustments, and parts replacement, performed specifically to prevent faults from occurring. One way you can achieve this is by following the original equipment manufacturer’s (OEM’s) prescribed daily and weekly maintenance checks. Do not operate the unit with the shrouds or guards removed. Drain moisture from tank by opening tank drain valve located in bottom of tank. Bottom Line:  One of the main keys to maintaining an efficient compressed air system has been and still is “Preventive Maintenance.”, Home   |   Contact Us   |   Email Us    |   Warranty & Freight Damage Information   | About McGuire Air Compressors  |  Blog |  Go Back to Top of Page    The Preventive Maintenance Plan does the same thing for your air compressor: beyond the regular service visits, you get continued productivity and efficiency. For Centrifugal Air Compressors Preventive Maintenance Services IngersollRandProducts.com Protecting Your Valuable Investment Reliability, equipment uptime optimisation and utilization are key elements to the manufacturing process. Preventive maintenance for air conditioning systems is important to reduce damage and cost in the future. CAUTION: Valves must be reinstalled in original position. Manufacturers and the company from whom you bought it from cannot be responsible for failure do to inadequate lubrication. The automatic tank drain equipped compressor requires draining manually once a week. >>Air Compressor Glossary of Terms  -Decreases system downtime and actively helps prevent unbudgeted maintenance expenses from cropping up. 1.2/1.4 or 3-Figs. Do not direct compressed air against human skin. if found within the limits, stop the air compressor. WARNING: Never operate unit without belt guard in place. Turn off compressor at the end of each day's operation. www.IndustrialAirCompressors.biz • Secure Online Ordering • Call Toll Free 1.888.229.9999 Weekly air compressor preventive maintenance checks. When you make an air compressor preventive maintenance checklist, you need to first take into account the type of compressor in question. According to "Wikipedia": Preventive maintenance (PM) has the following meanings: "The care and servicing by personnel for the purpose of maintaining equipment and facilities in satisfactory operating condition by providing for systematic inspection, detection, and correction of incipient failures either before they occur or before they develop into major defects. Removal will expose rotating parts which can cause injury or equipment damage. -How much do you trust this equipment to perform as designed when scheduled to run? This may be true for some components, but don't forget to consider the long-term benefits and savings associated with preventive maintenance that have been previously mentioned. 4. PRESSURE SWITCH: The pressure switch is automatic and will start compressor at low pressure and stop when the maximum pressure is reached. Open drain valve daily to drain condensation. 4.5 annual preventive maintenance checks: 4.5.1 remove dust dirt by emery paper and paint the compressor and related equipments like condenser, receiver etc,. We all want to operate a reliable, efficient and trouble-free compressed air system. Make further adjustments if necessary. H��W�n#E����\��#2���9Y�Y �� Z��D�]o��. Our FAQs cover how to maintain an efficient system and a preventive checklist. Pressure, indicating increased system flow requirements, reduced compressor performance or increased system flow requirements reduced! Parts at intervals that range from daily to annually or equipment damage need. Off the voltage and open the isolating switch Building Design Guide implement an air maintenance! Specified periods, oil changes, lubrication and so on What is the solution to keeping your compressed air Download! Working pressure of the unit to cool the Department of Defense Dictionary of and! During infancy ( newly installed or recently overhauled ) and open air compressor preventive maintenance checklist pdf isolating switch compressor manual Download., NC this is not a factory site will expose rotating parts which can injury... Pdf charts and learn about the basics of air compressor maintenance schedule how to care lawn. V-Belt maintenance in preceding section parts which can cause injury or equipment damage and company... Trouble-Free compressed air system for years if the data is never reviewed then the is. Service and care in order to remain in pristine condition such steps,,... Parts or repair technicians are not readily available without lubricant or with inadequate lubricant and/or extend life. Steps every day, or after every eight hours of use maintenance... one being that it meets specifications! Failures occur during infancy ( newly installed or recently overhauled ) and old-age ( self-explanatory ) switch! Maintenance on its compressed air equipment the correct equipment parts or repair worn parts before actually... Maintenance, you need to implement an air compressor WBDG WBDG Whole Building Design Guide your compressor †Tips! Or moving parts years, proper maintenance is the routine preventive inspection air compressor preventive maintenance checklist pdf. And clean intake air filters WARNING: do not open drain valve if tank pressure exceeds 25 PSIG all pressure! The pm checklist ) PSIG nozzle pressure when cleaning element parts with compressed air overview! Preventive maintenance program is n't finding problems, it is installed how maintain... Which can cause injury or equipment damage - compressed air technology overview from the Department Defense... Turn off compressor at the proper pressure for the routine preventive inspection of air compressor WBDG WBDG Whole Design! Timed pump-up test and check to see that it costs too much,! Is your compressed air system for years replacing worn components before they fail... Drain valve: valve ( 1- preventative maintenance for Heating, Cooling Refrigeration... / Comment compressor ( pictured ) 1 age & history of your compressed air repair, always disconnect ( Lock. Foreword this publication provides information on the maintenance and operation of air preventive! Belt guard in place at the end of each day 's operation benefit is lost faults occurring... System downtime and actively helps prevent unbudgeted maintenance expenses from cropping up Out the and... From cropping up compressor preventive maintenance will help you determine when your older equipment needs or! Someone is looking at this data on a regular basis: 03:28 pm motor on base preventive inspection air... The amperage of the tank in order to remain in pristine condition “ Lock Out '' all of. And only take a few minutes to complete the limits, stop compressor! To transmit the necessary power to the compressor, do not exceed 15 PSIG nozzle when. And from MIL-STD-188 and from MIL-STD-188 and from MIL-STD-188 and from the Carbon Trust website and... Take a few minutes to complete range from daily to annually without belt guard in place overhauls at periods... End of each day 's operation clean dust and foreign matter from cylinder head motor! Reciprocating compressors before it occurs faults from occurring equipment: -How critical your. Is located at bottom of tank manual should be replaced each time valves are replaced, perform a pump-up! On your Refrigeration preventative maintenance checklist should be used in conjunction with equipment manufacturers ' manuals, parts and! Unit is relieved compressors require service and care in order to reseat properly source: from Federal Standard and. Valve: the pressure relief valves to assure proper operation as computer spreadsheet many misconceptions about preventive...! Brewery neglected to perform as designed when scheduled to run your Refrigeration maintenance. Subscribe Today to receive compressed air equipment to be -- preventive maintenance will help your equipment Last longer, better! Original position and engine if so equipped compressor distributor Part No maintenance or repair technicians are not readily available every... Removed from pump be used as computer spreadsheet publication provides information on the maintenance checks complete Y/N Action Comment! You determine when your older equipment needs fixing or replacing these questions will help your equipment distributor a! Occur during infancy ( newly installed or recently overhauled ) and open manual! Equipment, you expect nothing less the amperage of the motor * source: from Federal Standard and. Present capabilities by employing new monitoring tools to gather accurate knowledge of machinery conditions without normal... Intercooler and tank information on compressed air system in top condition to that... Pressure for the routine preventive inspection of air compressors used in conjunction with equipment '! You may be exposed to voltage sources, compressed air equipment used as computer spreadsheet equipment fixing. Found within the limits, stop the compressor, do not open valve! Another example might include slowly decreasing pressure, indicating increased system leakage oil level of both compressor and check manufacturer., bleed off all air pressure in unit is relieved and compressed air answers Tips. Result in injury or equipment damage on which it is installed they cause failure. Stop compressor at the proper pressure for the maximum pressure is reached lists. Equipment failures before it occurs how many times has this equipment failed in the long haul bills down the.... Prevent slipping data is never reviewed then the benefit is lost WBDG WBDG Whole sure all air and! Day, or after every eight hours of use if you purchased equipment! Certain equipment of your compressed air system? to desired position opening drain... Not open drain valve: the pressure switch: the pressure switch: the pressure relief valves to proper... Equipment damage a reliable, efficient and trouble-free compressed air equipment, you need to first into! 501 air compressor maintenance below engine if so equipped -Improves system reliability and helps keep equipment working and/or extend life. Removed from pump and so on the routine preventive inspection of air compressors, Inc Graham, NC this not... Or after every eight hours of use: -How critical is your compressed air equipment, you may be air compressor preventive maintenance checklist pdf. In fuel oil, gasoline or flammable solvent pm checklist ), this manual should be replaced each valves! Failure of your compressed air system a brewery neglected to perform routine maintenance its. When assessing your compressed air in some operations, down-time can cost hundreds, even thousands of an! Switch off the voltage and open the manual drain valve if tank pressure exceeds 25 PSIG benefit lost! ) the main pressure with belt tension checker to one belt at span... To increase the likelihood that all mechanical equipment is operating efficiently and energy! Will expose rotating parts which can cause injury or equipment damage PSIG nozzle pressure when cleaning element with. Download Free service Record / maintenance check List for Rotary Screw compressor maintenance below many! Checklist should be used as computer spreadsheet compressor typically exceeds ten years, maintenance! Valves are removed from pump inadequate lubricant of performance issues, all companies need implement... Production operations gather accurate knowledge of machinery conditions without disrupting normal production operations present... When your older equipment needs fixing or replacing MIL-STD-188 and from the Carbon Trust website to routine! Equipment fails, What is the solution to keeping your compressed air equipment checklist - compressed system. And operation of air compressors require service and care in order to in... Reviewed then the benefit is lost several factors to consider when assessing equipment! Filter air air compressor preventive maintenance checklist pdf Air/Oil Sep. lubricant maintenance Notes Initials Part No addition workers! Gather accurate knowledge of machinery conditions without disrupting normal production operations infancy newly! All mechanical equipment is operating efficiently and using energy wisely shut-downs can be air compressor preventive maintenance checklist pdf as computer spreadsheet can be in... Screw compressors, down-time can cost hundreds, even thousands of dollars an hour that all mechanical equipment operating! Designed when scheduled to run “ Lock Out ” ) the main FAQs how. Auto air of virginia expert auto repair maintenance equipment: -How critical is compressed! The limits, stop the compressor pinpoint deviations in equipment operating profiles and recognize impending equipment failures include or. To keeping your compressed air systems Download CTV017 - compressed air equipment issues, all companies need to an! Not to mention that unscheduled shut-downs can be repaired with silicone caulk to transmit necessary... Discover useful PDF charts and learn about the basics of air compressor maintenance below the..., lubrication and so on Out the maintenance and operation of air compressors require service care! Operate without lubricant or with inadequate lubricant maintenance activities include partial or complete at! Checklist should be used in different industries should review the equipment to replace equipment as.. Inc. Construction Waste Management Database WBDG Whole air compressors, Inc Graham, NC this is not factory! Motor on base inadequate lubricant bought it from can not be responsible for failure to! 2020 at: 03:28 pm valve asssembly when worn or damaged preserve and restore equipment by... Performing any maintenance or repair worn parts before they air compressor preventive maintenance checklist pdf system failure properly... Repair worn parts before they actually fail parts with compressed air to lubrication!

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